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EBK Automotive Photo
EBK Automotive Photo

Discontinued series,

Small series,

Spare parts.

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––– EBK Automotive in figures

About Us

The transformation of powertrains in the automotive industry requires expertise and experience in managing complexity. As EBK Krüger GmbH , we have been producing discontinued series and spare parts for the German automotive industry for over 20 years at two locations in Berlin: Adlershof and Mariendorf. Our expertise lies in electromechanics, encompassing high-pressure injection pumps, exhaust gas recirculation valves, and the first pressure regulators for the KE-Jetronic system.

15

Active production customers

55

Active product families in the field of complex manufacturing

45

Active products in the field of plastics manufacturing

14.8

Revenue in million € EBK Krüger GmbH & Co KG - Automotive 2023

100

Number of employees

10,000

Production area in m²

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–––   Services

Our manufacturing expertise covers a wide range of products, including fully and semi-automated assembly, plastic injection molding, silicone injection molding, stamping, and remanent annealing. Particularly noteworthy are:

Small production runs

  • Supply of original equipment parts

  • Limited quantities required

  • Exclusive customers and applications

  • Specialized supply for niche markets

Series start/end

  • Process development in the automotive sector

  • Acquisition of complex production facilities

  • Focus on small-batch production

  • End of series production

  • Adaptation to specific requirements of the aftermarket sector

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––– Skills

The end of series production and the transition phase to spare parts supply require a specialized manufacturing organization in order to ensure that production remains economically viable in the future.

We take over our customers' production equipment and, after an on-site training phase, continue the complete production process at one of our two locations. We assume full responsibility for quality. Furthermore, we integrate the entire procurement logistics, technical support and documentation, as well as maintenance and servicing. This frees up capacity and scarce resources for our customers, allowing them to focus on their core business.

Following the end of series production, we are able to ensure the supply of spare parts in the aftermarket.

Aftermarket & Classic Cars

In aftermarket production, there are various ways to implement the supply of spare parts in an economically viable manner and to meet all quality requirements and customer wishes.

EBK Automotive Photo

02

Development and construction of adapted production processes

This method is ideal for products with outdated or missing production equipment. We take over complete control of the supply chain or qualify partners to complement your own value creation.

01

Downsizing/reduction of complex manufacturing facilities

Complex processes are transformed into flexible manual processes. This method is particularly suitable for products with very long supply commitments that already have existing production and testing equipment.

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––– Insights into our work

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––– FAQs

  • The phase-out of series production refers to the final stage in the product lifecycle before a vehicle model or product is discontinued. During this phase-out, the production volume is systematically reduced along a phase-out curve until production ceases completely (EOP – End of Production). Typically, the final production volume often drops to a single-digit or low double-digit percentage of peak output – depending on the market, strategy, and the reduction of existing inventory.

  • Production relocations often serve to sustainably reduce costs, create space and capacity for new products, and increase flexibility and adaptability to market changes. Reasons for this can include oversized or excessively expensive premises, the need for more space for new markets or machinery, or the search for locations with better economic conditions. A production relocation is therefore an effective tool for restructuring and optimizing manufacturing processes.

  • Following your inquiry, we will conduct a comprehensive, cross-departmental feasibility analysis. Using a detailed questionnaire, we will gather all relevant parameters and clarify the technical requirements. After the evaluation, we can provide you with a reliable commitment for your project and create a concrete relocation plan.

  • No, there is no rigid upper limit for the size of production facilities. We have already successfully relocated and recommissioned facilities with an area of up to 500 m². Each project is individually assessed, and our experts find the right solution for every facility size.

  • Yes. We take over your entire production facilities, including tools and testing equipment, and seamlessly integrate them into our sites. We ensure a smooth transition and provide complete technical support and quality assurance so you can continue working without interruption.

  • When relocating production, we create a detailed schedule and ensure delivery capability through a bridging production run produced jointly with your team. Simultaneously, we transfer master data, integrate suppliers, and clarify logistical details. We then dismantle, transport, and install the equipment at our site. Commissioning, calibration, and the start-up of the pilot production run are carried out in close coordination with your employees.

  • We guarantee that your quality standards will remain unchanged. We integrate all quality-relevant equipment or procure equivalent replacements. Furthermore, we handle all test documentation and ensure consistently high standards.

  • Yes. Should components be discontinued or raw materials no longer be available, we will work closely with you to develop solutions for new components or alternative materials. This ensures that the supply of spare parts for your products is secured in the long term.

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